Capacitor Foil: World Market Outlook: 2013-2018 ISBN# 1-893211-72-X (2013)

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Table of Contents For Capacitor Foil: World Market Outlook: 2013-2018 ISBN# 1-893211-72-X (2013)

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This new market research study from Paumanok Publications, Inc. offers visibility to a granular level on the supply chain for anode and cathode foils to the aluminum electrolytic capacitor industry. The study shows the value and volume of demand for thin gage foil consumed in the capacitor industry, as well as the value and volume of etched and formed anode and cathode foils consumed in the aluminum electrolytic capacitor industry. The study breaks down the complex merchant and captive markets for capacitor foils and shows which capacitor manufacturers etch and form their own foils; and which third party companies are active in supplying ready to use etched anode and cathode foils to the global capacitor industry. The study shows the historical growth in the market over the past decade and shows trends in pricing for capacitor grade anode and cathode foils. The study shows a detailed break-down of the costs to produce aluminum electrolytic capacitors by type and configuration and illustrates the value of foil consumption in radial leaded, vertical chip, snap mount, screw terminal, solid polymer aluminum chip, motor start and axial leaded aluminum electrolytic capacitors. Global market shares for thin foil suppliers to the capacitor industry are given; as well as market shares for thin foil supply of 99.8% cathode foils and 99.9% anode foils. Forecasts in terms of value, volume and pricing for capacitor foils is given from 2013 to 2018 as well as end-market drivers in consumer audio and video imaging; computer and peripheral; power supplies, renewable energy, automotive, telecom power, and specialty markets are addressed. Forecasts are given for capacitor foil consumption by capacitor configuration to 2018. 98 Pages, Published March 1, 2013; $2,750.00 USD.

Capacitor Foil: World Market Outlook: 2013-2018 ISBN# 1-893211-72-X (2013)

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  • Capacitor Foil: World Market Outlook: 2013-2018 ISBN# 1-893211-72-X (2013)
$2,750.00

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This new market research study from Paumanok Publications, Inc. offers visibility to a granular level on the supply chain for anode and cathode foils to the aluminum electrolytic capacitor industry. The study shows the value and volume of demand for thin gage foil consumed in the capacitor industry, as well as the value and volume of etched and formed anode and cathode foils consumed in the aluminum electrolytic capacitor industry. The study breaks down the complex merchant and captive markets for capacitor foils and shows which capacitor manufacturers etch and form their own foils; and which third party companies are active in supplying ready to use etched anode and cathode foils to the global capacitor industry. The study shows the historical growth in the market over the past decade and shows trends in pricing for capacitor grade anode and cathode foils. The study shows a detailed break-down of the costs to produce aluminum electrolytic capacitors by type and configuration and illustrates the value of foil consumption in radial leaded, vertical chip, snap mount, screw terminal, solid polymer aluminum chip, motor start and axial leaded aluminum electrolytic capacitors. Global market shares for thin foil suppliers to the capacitor industry are given; as well as market shares for thin foil supply of 99.8% cathode foils and 99.9% anode foils. Forecasts in terms of value, volume and pricing for capacitor foils is given from 2013 to 2018 as well as end-market drivers in consumer audio and video imaging; computer and peripheral; power supplies, renewable energy, automotive, telecom power, and specialty markets are addressed. Forecasts are given for capacitor foil consumption by capacitor configuration to 2018. 98 Pages, Published March 1, 2013; $2,750.00 USD.

Table of Contents

1.0 INTRODUCTION: 9 About the Author: 9 Research Methodology Employed: 10 The Paumanok Research Methodology: 10 Government Data Collection and Resources: 10 Secondary Published Sources: 11 Primary Intelligence Gathering: 11 Fixed Capacitors and Their Respective Sub-Categories: FY 2013 11 The Capacitor Supply Chain: 12 Mining of Raw Materials: 12 Raw Materials Processing: 12 Component Manufacturing: 13 Component Distribution: 13 End-Market Consumption: 13 Recycling of Critical Materials: 14 Technical Economic Maxims Related To Capacitors: 15 The Two Technical Economic Maxims Associated with Capacitors: 15 Ubiquitous Nature of Capacitors In Electrical and Electronic Circuits: 15 Financial Considerations With Respect To This Report: 16 The Fiscal Year Ending March 31, 2013 16 Currency Translation 16 Volume, Value and Pricing Data: 16 Global Economic Conditions and Outlook To 2018 16 Positive Market Indicators: 17 Negative Market Indicators: 17 2.0 TECHNOLOGY OVERVIEW: 18 Introduction: 18 Bauxite and Alumina: Recovery, Crushing, and Grinding 18 Settling 18 Precipitation 19 Calcination 19 Smelting 19 Energy Costs 21 Capacitor Foil Production 21 Anode Foil Purity: 22 Cathode Foil Purity: 22 Foil Etching: 22 Foil Forming: 22 Anode Foils: 22 Cathode Foils: 22 Anode Foil Thickness: 22 Voltage Across Terminals 22 Dielectric Withstanding Voltage: 22 Nominal Formation Voltage 22 Rise Time 22 Rise Time Voltage 22 Hydration Process 22 Hydration Resistance Test 22 Rise Time after Hydration Process 22 Dielectric Withstanding Voltage after Hydration Process 22 Initial Capacitance 23 Capacitance after Hydration Process 23 Tensile Strength (N/cm): 23 Etched and Formed, Anode Foil, Low Voltage 23 Etched and Formed, Anode Foil, Medium and High Voltage 23 Variations In Foil Capacitance Between 85 and 105 Degrees C 23 Unique Specifications for Photoflash Foils 23 Etched Foil Specifications For Cathode 23 Foil Roll Sizes: 24 Electrolytic Capacitor Development: A Complex Process 24 Best Practices In Cost Savings For Aluminum Electrolytic Capacitors: 25 3.0 CAPACITOR FOIL MARKETS: FY 2012-2013: 27 Introduction and Market Overview: FY 2012 and FY 2013 27 Global Market Value & Volume For Etched Capacitor Foils: FY 2012 and FY 2013 27 Captive and Merchant Markets for Etched and Formed Foils: FY 2012-FY 2013 27 Etched and Formed Foil Pricing: FY 2012 and FY 2013 27 Ten Year Market Analysis for Capacitor Foils: FY 2003 to 2013 28 Historical Reference, Global Consumption Value, Volume and Pricing For Capacitor Foil in the Capacitor Industry: 2003-2013 28 Historical Volume Trend In Capacitor Foil Consumption: 10 Year Analysis: 28 Historical Value Trend In Capacitor Foil Consumption: 10 Year Analysis To 2013 29 Historical Pricing Trend For Capacitor Foil: 10 Year Analysis: 30 Correlation Between Foil Consumption and Capacitor Production 31 Capacitor Foil Conversion Into Square Meters: 2013 31 Value, Volume and Pricing for Capacitor Foil: FY 2012 and 2013 31 Capacitor Foil Pricing: FY 2013 32 Historical Aluminum Price Trend: 32 Aluminum Process Materials Pricing: What Impacts Feedstock Pricing 33 Capacitor Foil Mark-Ups at Different Stages of Production: FY 2013 34 Competitive Advantages in Foil Anodization 34 Competitive Advantage of In-House Etching of Aluminum Foils 35 Price of Thin Foil and How It Is Sold 35 Merchant Market Prices For Anode Foils: 35 Merchant Market Prices For Cathode Foils: 35 Anode and Cathode Foils Price Structure by Voltage Rating 36 Global Consumption For Capacitor Foils By Type (Anode Versus Cathode): FY 2012 36 Anode Foils: Volume, Value and Pricing: FY 2012 36 Cathode Foils: Volume, Value and Pricing: FY 2012 36 Capacitor Foil Sales By World Region: FY 2012 37 Global Market for Thin Gage Capacitor Foil By Country: FY 2012 37 Global Market For Etched and Formed Capacitor Foil By Country: FY 2012 37 Aluminum Electrolytic Capacitor Factories By Country: FY 2013 38 4.0 COMPETITIVE ENVIRONMENT & MARKET SHARES IN CAPACITOR FOILS: 40 Competition In The Supply Chain For Capacitor Foils: 2013 40 Understanding The Capacitor Foil Supply Chain, Yield Ratios and Stockpiling: 40 Dramatic Shift In The Thin Foil Supply To The Capacitor Industry in FY 2013 41 Understanding The Players At Each Level of The Supply Chain For Capacitor Foil: 41 Thin Gage Foil For Electrolytic Capacitors: Suppliers by World Region 42 Japan Vendors of Thin Gage Foil For Capacitors 42 European Vendors of Thin Gage Foil For Capacitors 42 American Vendors of Thin Gage Foil For Capacitors 43 Global Trends In Thin Gage Capacitor Foil Supply: FY 2013 43 Top Vendors of Thin Gage Foil For Capacitors (Anode & Cathode Combined): FY 2012 44 Top Suppliers of Thin Gage Foil For Capacitor ANODE: FY 2012 44 Top Suppliers of Thin Gage Foil For Capacitor CATHODE: FY 2012 45 Major Vendors Of Thin Gage Capacitor Foil (99.99% and 99.8% Purity Foils) 46 Showa Denko – Rolled Aluminum Products Division (Sakai Plant) 46 Toyo Aluminum KK 46 Mitsubishi Aluminum Company Limited 46 Sumitomo Light Metal Ind. Ltd. (Sumikei Aluminum Foil Company Limited Operations) 47 Nippon Foil Manufacturing Company Limited 47 Xinjiang Joinworld Co.,Ltd., 47 Southwest Aluminum (Group) Co., Ltd. 47 Norsk Hydro ASA (VAW) 48 Constellium Singen GmbH 48 UC Rusal (SAYANAL) 48 Merchant Market Suppliers of Etched Capacitor Foils to the Capacitor Industry: FY2013 49 Major Merchant Market Vendors Of Etched Capacitor Foil: FY 2013 49 Japan Capacitor Industrial Company Limited 49 Becromal SpA 50 KDK Corporation 50 SATMA (PPC) {Kendeil} 51 Capxon International Electronic Company Limited 51 Xinjiang Joinworld Co.,Ltd., 51 Nanotong Southlight Electronic 52 Guangdong Dongyangguang Aluminum (East Sunshine Aluminum) 52 Zhaoqing Huafeng Electronic Aluminum Foil Co.,Ltd., 52 Captive Manufacturers of Etched & Formed Capacitor Foils For Internal Consumption: 53 Aluminum Electrolytic Capacitor Manufacturers and Their Captive Foil Capabilities: 53 Nippon Chemi-Con (KDK Corporation, Iwate Electrolytic Industry Corp, and Hidaka Electron Co. Ltd) 53 Nichicon Corporation (Ohmachi Factory; Tomita Factory) 54 Rubycon Corporation (Shin-EI Capacitor Foil, Inc.) 54 Panasonic Industrial Devices Company/Sanyo (Kyoto Japan Foil Plant) 54 SamYoung Electronics (Sangdaewon Foil and Poseung Foil Plants) 54 Man Yue Technology Holdings Limited (Rifeng Qingyuan Electronic Co. Ltd) 54 Lelon Electronics Corporation (Liton Technology Corp.) 55 Aihua Group (Aishi) (Yaan Aihua Electrode Foil and Lifu Electride Foil Plants) 55 Hitachi AIC (Hitachi Chemical Company Foil Operations) 55 TDK-EPCOS AG (Becromal SpA) 55 Capxon International Electronic Company LImited (Baotou Foil Plant; Yichang Sanxia Plant and Qinghai Plant) 55 Kaimei Electronic Corporation (Jamicon) {Taiwan Fong-Tien Factory} 56 Kemet Electronics Corporation (Former ACOM and CDE Foil Operations) 56 SamWha Electric (JCC JV-Chungbuk Korea Foil Operations) 57 Vishay Intertechnology (BCC Zwolle Foil Operations) 57 Aluminum Capacitor Manufacturers: FY 2012 Sales & Market Shares 57 Competitive Environment in Aluminum Electrolytic Capacitors: FY 2012- 57 Nichicon Corporation (RIC: 6996) 59 Annual Revenues For NICHICON: 2011, 2012, 2013 Forecast 59 Quarterly Revenues For NICHICON: 2010-2012; FY 2013 Forecast (Yen in Billions) 60 FY2013 Quarterly Estimates and Outlook For Nichicon 60 Nippon Chemi-Con Corporation (RIC:6996) 61 Quarterly Revenues For Nippon Chemi-Con: 2008-2012 Actual and FY 2013 Forecasts (Yen in Billions) 61 FY2013 Quarterly Estimates and Outlook For Nippon Chemi-Con 62 5.0 COSTS TO PRODUCE ALUMINUM ELECTROLYTIC CAPACITORS: 63 KEY DEFINITIONS: 63 Total Cost: 63 Fixed Costs: 63 Variable Costs: 63 Aluminum Capacitors: Worldwide Revenues: FY 2013 63 Aluminum Capacitors: Operating Margin: FY 2012-2013 64 Aluminum Capacitors: Cost of Sales: FY 2012-2013 64 Aluminum Capacitors: Cost of Goods Sold 65 Fixed Costs: 65 Variable Costs: 65 Raw Materials: 65 Variable Overhead: 65 Variable Labor: 65 Variable “Other” Manufacturing: 65 Raw Materials Cost Breakdown: FY 2012 and 2013 66 Capacitor (Anode and Cathode) Foils: 66 Can and Sleeve: 66 Electrolytes and Associated Chemistry: 66 Rubber End Seals: 67 Separator Paper: 67 Electrode/Tab Materials: 67 Lead Wires: 67 PPS/Foot Tape: 67 Other Costs: 67 Estimated Costs To Produce Aluminum Electrolytic Capacitors By Type: FY 2012 68 Foil Costs In a Radial Leaded 105 Degree C 5x11.5 mm Aluminum Capacitor: 68 Foil Costs In a Radial Leaded 105 Degree C 12.5 x 20mm Aluminum Capacitor: 68 Foil Costs In a Vertical Chip 4.0x5.5 mm Aluminum Electrolytic Capacitor: 68 Foil Costs In a Vertical Chip 10x10.5 mm Aluminum Electrolytic Capacitor: 68 Foil Costs In Snap-In 105 Degree C 400 or 450 Vdc Aluminum Electrolytic Capacitor: 69 Foil Consumption Value, Volume & Pricing By Capacitor Configuration: FY 2012 69 Foil Consumption Value, Volume & Pricing in Radial Aluminum Capacitors: FY 2012 70 Foil Consumption Value, Volume and Pricing in V-Chip Aluminum Capacitors: FY 2012 70 Foil Consumption Value, Volume and Pricing In Snap-Mount, Screw Terminal and Motor Start Aluminum Electrolytic Capacitors: FY 2012 70 Foil Consumption Value, Volume and Pricing In H-Chip and Axial Leaded Aluminum Electrolytic Capacitors: FY 2012 70 6.0 ALUMINUM ELECTROLYTIC CAPACITOR MARKETS: 71 Capacitor Market By Type/Dielectric: FY 2013 71 Aluminum Electrolytic Capacitors: Historical Growth and FY 2013 Global Outlook: 72 ALUMINUM Capacitor Consumption Value by End-Use Market Segment: FY 2012 72 Consumption VOLUME For Aluminum Capacitors By End-Use Market Segment: FY 2012 73 Aluminum Electrolytic Capacitors: Markets By Component Configuration 2012 - 2013: 75 Aluminum Electrolytic Capacitors: Demand By Component Configuration 2010 75 Radial Leaded Aluminum Capacitors 75 Vertical Chip Capacitors (V-Chip) 76 Snap-In/Snap-Mount Aluminum Capacitors 76 Computer Grade/Screw Terminal {Large Can} 77 Horizontal Chip Capacitors (H-Chip) 77 Motor Start (Large Can) 77 Axial Leaded Aluminum Capacitors 78 Worldwide Consumption of Aluminum Electrolytic Capacitors by Capacitance Value In Microfarads: FY 2012 78 Worldwide Consumption of Aluminum Electrolytic Capacitors by Voltage Rating: 2012 79 Markets for Aluminum Capacitors by Capacitance and Voltage Rating 81 Profit Centers in the Aluminum Electrolytic Capacitor Market Based Upon Capacitance and Voltage Rating 81 7.0 OUTLOOK FOR FOIL 82 Aluminum Electrolytic Capacitors: 2013-2017 Outlook 82 End-Use Product Markets For Capacitors: FY 2013-2018 Forecasted Consumption 82 The Black Box Build: FY 2012-2017 83 Projected Production Volume for Key End-Products Consuming Capacitors (Top 18 end products): FY 2012-2018: 84 Aluminum Electrolytic Capacitor: Value, Volume and Pricing Forecasts: FY 2013-2018 85 Global Volume of Shipments For Aluminum Electrolytic Capacitors: FY 2013-2018 85 Global Value of Shipments For Aluminum Electrolytic Capacitors: FY 2013-2018 86 Global Average Unit Pricing For Aluminum Electrolytic Capacitors: FY 2013-2018 87 Global Volume of Consumption For Etched and Formed Capacitor Foil: FY 2013-2018 87 Global Pricing Forecast For Etched Capacitor Foil: FY 2013-2018: 88 Global Value of Consumption Forecast For Etched Capacitor Foil: FY 2013-2018: 89 Global Value of Consumption Forecast For Etched Capacitor Foil By Capacitor Configuration: FY 2013-2018: 89 Foil Consumption Forecasts In Radial Leaded Aluminum Capacitors: FY 2013-2018: 90 Foil Consumption Forecasts In V-Chip Aluminum Capacitors: FY 2013-2018: 90 Foil Consumption Forecasts In Snap-Mount Aluminum Capacitors: FY 2013-2018: 90 Foil Consumption Forecasts In Screw Terminal Aluminum Capacitors: FY 2013-2018: 90 Foil Consumption Forecasts In Polymer H-Chip Aluminum Capacitors: FY 2013-2018: 90 Foil Consumption Forecasts In Motor Start Aluminum Capacitors: FY 2013-2018: 90 Foil Consumption Forecasts In Axial Leaded Aluminum Capacitors: FY 2013-2018: 91 8.0 DIRECTORY OF CAPACITOR FOIL VENDORS: 2013 92 Aluko Co, Ltd. 92 Arora Technologies, Inc. 92 Becromal Spa 92 Capxon International Electronic Company Limited 92 Constellium Singen GmbH 93 Guangdong Dongyangguang Aluminum (East Sunshine Aluminum) 93 Japan Capacitor Industrial Company Limited (JCC) 93 KDK Corporation 93 Mitsubishi Aluminum Company Limited 94 Nantong Southlight Electronic Materials Co., Ltd. 94 Nippon Foil Manufacturing Company Limited 94 Nippon Light Metal Co. Ltd. 94 Norsk Hydro ASA (VAW) 94 SATMA (PPC) {Kendeil} 95 Showa Denko K.K. 95 Showa Denko Sakai Aluminum K.K. (SSK) 95 Southwest Aluminum (Group) Co., Ltd. 95 Sumitomo Light Metal Ind. Ltd. 96 Sumitomo Light Metal Ind. Ltd. Sumikei Aluminum Foil Co., Ltd. 96 Toyo Aluminium K.K. 96 UC Rusal (SAYANAL) 96 Xinjiang Joinworld Co., Ltd. 97 Zhaoqing Huafeng Electronic Aluminum Foil Co.,Ltd.. 97 Zhejiang Huayi Aluminium Co., Ltd. 97

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